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โšก QTECH Application-Focused Tooling

QTECH Machining Applications & Tooling Solutions

High-performance indexable tooling engineered around specific cutting mechanics, material dynamics, and component geometries across six major machining disciplines.

๐ŸŽฏ Precision Boring & Facing โšก High-Speed Milling & Profiling ๐Ÿ”„ ID, OD & Face Grooving ๐Ÿš† Heavy Railway Wheel Machining
QTECH Machining Applications & Tooling Solutions QTECH High-Speed Milling Applications
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1. Precision Boring

Solutions for demanding bore accuracy, circularity, and tolerance requirements (≤13 microns). Sub-micron dial adjustment heads, combination multi-step boring bars, twin-cutters, and reverse back-boring heads.

  • Micro fine boring with 0.002mm radial vernier resolution
  • Multi-step combination bars (up to 7 operations in 1 pass)
  • Anti-vibration shanks for L/D ratios up to 7D
Micro Fine Boring → Combination Bars →
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2. Grooving (ID, OD & Face)

High-rigidity internal, external, and face grooving tooling solutions. Engineered to replace expensive proprietary inserts with standard ISO turning inserts, slashing tooling costs by up to 85%.

  • Internal bore grooving from ร˜10mm min bore diameter
  • High-depth face grooving tools with targeted coolant
  • Conversion from proprietary inserts to standard ISO inserts
Explore Grooving Solutions →
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3. Milling (Face, Slotting & PCD)

Face milling, modular side & face slotting, indexable end mill ramping, and PCD diamond face milling solutions for cast iron, alloy steel, and non-ferrous aluminum.

  • Modular half side & face cutters (100% SECO import substitution)
  • 12-corner economy negative insert face mills
  • PCD cartridges delivering mirror finish (Ra < 0.2ยตm) in aluminum
Modular Cutters → Face Mills →
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4. Turning & Approachability

Application-specific CNC turning, facing, profiling, and parting solutions. Custom toolholders engineered to overcome chuck jaw interference and complex undercut profiles.

  • Standard ISO turning holders with P, M, S, and C clamping
  • Twin-edged PIP turning tools for burr-free shoulder turning
  • Heavy-duty turret bolt-on blocks for high-rigidity CNC lathes
Explore Turning Tooling →
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5. Railway Wheel Machining

Specialized heavy turning and facing cassettes supplied to Indian Railways maintenance workshops and wheel lathe facilities since 1994. Built for massive cutting depths and extreme shock loads.

  • Roughing and finishing wheel profiling cassettes
  • High-strength forged alloy bodies hardened to HRC 48
  • Compatibility with RDSO coach and locomotive standards
Explore Railway Cassettes →
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6. Special Machining Operations

Custom tooling for complex multi-feature operations where standard tools cannot provide required performance. Special Purpose Machine (SPM) multi-spindle heads, brazed form tools, and back-turning tools.

  • Single-setting back-turning tools eliminating second machine setups
  • Profile-ground brazed carbide form tools
  • Rapid custom prototype delivery in 1 to 2 weeks
Explore Custom Engineering →
โš™๏ธ CUSTOM TOOLING & IMPORT SUBSTITUTION

Have a component drawing but need the right tooling?

Upload your drawing and machining requirement. Our engineering team will review the application, cycle time constraints, and tolerance requirements (up to 13-micron precision) and deliver an indigenous, high-productivity tooling solution.

โœ“ 2D Drawings (PDF, DWG, DXF)
โœ“ 3D Models (STEP, STP, IGES)
โœ“ Free Cycle Time & CPK Review
โœ“ 24-Hour Engineering Turnaround
Rapid Tooling Application Review
Direct contact with Chief Tooling Engineers
Santhoshkumar (CEO): +91 73056 13638
V. Jayakumar (Prop.): +91 93446 13638
๐Ÿ† See How We Helped Rane Win Deming Award โ†’