ISO 9001:2015 MSME ZED Bronze 30+ Years Heritage (Since 1991)
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โšก QTECH Precision Infrastructure & Machine Fleet

QTECH Precision Tooling Manufacturing Capabilities

Operating 4-axis simultaneous CNC vertical machining centers, precision CNC lathes, video optical metrology, and conventional tool room machinery engineered to hold repeat tolerances within 0.005mm.

โšก 4-Axis Simultaneous CNC ๐ŸŽฏ ยฑ0.005mm Milled Pockets ๐Ÿ”ฌ 100% Optical Metrology ๐Ÿท๏ธ Fiber Laser Serialization
QTECH Precision Tooling Manufacturing Capabilities QTECH Precision CNC Machining Plant
30+ Years
Tooling Heritage
Supplying India's top automotive & engineering OEMs since 1991.
ยฑ0.005 mm
Pocket Tolerance
Multi-axis milled insert pocket seating accuracy and repeatability.
13 ยตm (IT6)
Bore Capability
Deming-award winning CPK 1.43 deep bore diameter precision.
ISO + ZED
Dual Certified QA
ISO 9001:2015 & MSME ZED Bronze certified zero-defect workflow.
Core Production Fleet

Advanced CNC Machining Centers

Rigid, high-torque CNC machines dedicated to indexable tool body manufacturing, multi-flute milling profiling, and high-concentricity boring bar shank turning.

LMW J1 VMC with UCAM 4th Axis 4-Axis CNC Milling

LMW J1 VMC with UCAM 4th Axis

Equipped with an integrated UCAM CNC rotary table enabling simultaneous 4-axis profiling. Dedicated to milling helical flute cutter bodies, micro-fine boring heads, and complex angled cartridge seats.

Travel (X / Y / Z) 600 ร— 450 ร— 500 mm
4th Axis Rotary UCAM CNC Rotary Table (360ยฐ)
Spindle Speed 8,000 RPM Rigid BT40
Positioning Accuracy ยฑ 0.005 mm
Key Applications Milling Cutters, Helical Flutes
Batliboi High-Rigidity VMC Heavy-Duty Blanking

Batliboi High-Rigidity VMC

Heavy cast-iron bed construction engineered for high vibration damping and rigidity during heavy roughing of large-diameter face mill cutter blanks, railway wheel cassettes, and oversized fixtures.

Bed Construction Heavy Meehanite Cast Iron
Workpiece Capacity Up to ร˜350 mm / 300 kg
Clamping Rigidity High-Torque Hydraulic Clamping
Repeatability ยฑ 0.006 mm
Key Applications Face Mills, Heavy Cassettes
Ace Micromatic Super Jobber Lathe 500LM Precision CNC Turning

Ace Super Jobber Lathe 500LM

High-precision CNC turning center engineered for flawless cylindricity and concentricity on boring bar shanks, Morse taper holders, VDI adapters, and multi-stepped combination boring tool bodies.

Turning Capacity ร˜320 mm Swing ร— 500 mm Length
Shank Concentricity < 0.003 mm TIR
Spindle Runout < 0.002 mm
Control System Fanuc / Siemens CNC Control
Key Applications Boring Bars, Tool Shanks, Adapters
Certified Metrology Lab

Zero-Defect Quality Metrology & Serialization

Precision cutting tools cannot rely on visual inspection. Our metrology facility validates 100% of insert pocket seat angles, axial/radial rake alignments, and step lengths before shipping.

Video Measuring Machine (VMM) Optical Sub-Micron

Video Measuring Machine (VMM)

Non-contact optical inspection system with high-resolution telecentric zoom optics and digital edge detection. Guarantees insert seat pocket depth, angles, and insert tip positioning within microns.

Optical Travel 300 ร— 200 ร— 150 mm
Linear Resolution 0.001 mm (1 Micron)
Magnification 20ร— to 125ร— Zoom Optics
Inspection Target Insert Pocket Seats & Radii
Verification Mode 100% Non-Contact Optical
2D Height Master Axial Metrology

2D Electronic Height Master

Calibrated 2D electronic height gauge for precise axial verification of step lengths on 7-in-1 combination boring tools, face runout, reference face parallelism, and multi-plane tooling concentricity.

Measuring Range 0 โ€“ 600 mm Range
Repeatability 0.001 mm Resolution
Surface Reference Grade 00 Granite Plate
Inspection Target Step Heights & Concentricity
Traceability NABL Calibrated Masters
Laser Engraving Machine Permanent Serialization

Laser Engraving & Serialization

High-speed fiber laser marking station for permanent part serialization, tool code etching, batch identification, QR codes, and customer branding on hardened tool bodies (up to HRC 60).

Laser Technology Precision Fiber Laser
Marking Depth Permanent High-Contrast Etch
Substrate Range Hardened Steels & Carbides
Data Formats Serial No., QR Codes, Part IDs
Quality Record Full Material Heat-Log Link
Tool Room Fleet & Engineering

Comprehensive Tool Room & Design Ecosystem

Full in-house tool manufacturing support from raw billet roughing and vacuum heat treatment coordination to precision surface grinding and CAD/CAM modeling.

๐Ÿญ

Conventional Milling & Lathes

Supporting machines for stock sizing, datum face prep, and roughing operations prior to CNC finish machining.

  • โ€ข HMT Precision Milling: Heavy flats & slots
  • โ€ข BMT Universal Milling: Angled tool setups
  • โ€ข Heavy Duty Center Lathes: Cylindrical roughing
  • โ€ข Radial & Pillar Drills: Core hole drilling
โš™๏ธ

Surface & Tool Grinding

Micro-finishing reference locating faces, cutter shanks, and custom carbide profile insert grinding.

  • โ€ข Precision Surface Grinders: Ra 0.4ยตm reference faces
  • โ€ข Tool & Cutter Grinders: Custom tool geometry
  • โ€ข Heavy Billet Bandsaws: Clean stock cutting
  • โ€ข Tool Brazing Station: Carbide tipped tools
๐Ÿ’ป

CAD / CAM Digital Engineering

Advanced digital engineering workflow eliminating machine crashes and optimizing cutting parameters.

  • โ€ข Solid Edge 3D CAD: Parametric tool modeling
  • โ€ข CAM Pro Multi-Axis: 4-axis simultaneous toolpaths
  • โ€ข Collision Simulation: Virtual clearance checks
  • โ€ข Custom 2D/3D Exports: STEP, IGES, DXF formats
๐Ÿข

Facilities & Plant Amenities

Modern industrial workspace built to foster technical collaboration and continuous workforce training.

  • โ€ข Unit I (Maharajapuram): Head office & tool room
  • โ€ข Unit II (Works): 4th Axis CNC & Metrology Lab
  • โ€ข Sales Office (Hosur): Direct OEM application support
  • โ€ข Conference & Training: Tooling workshops for clients
Engineering Precision Proof

Guaranteed Manufacturing Tolerances Matrix

Every tool manufactured by Q Tech Products is certified against strict dimensional limits. Here is what we routinely hold across our production runs:

Tooling Parameter Tolerance Achieved Inspection Method Primary Equipment Used
Micro Bore Diameter (CPK 1.43) IT6 / 13 ยตm Air Gauging & Digital Bore Micrometer Micro Fine Boring Bar Lineup
Tool Shank Concentricity & Runout < 0.003 mm TIR Sub-Micron Dial Indicator on Centers Ace Super Jobber Lathe 500LM
Insert Pocket Seating Repeatability ยฑ 0.005 mm Non-Contact Optical Edge Detection (VMM) LMW J1 4-Axis VMC + Optical VMM
Multi-Diameter Step Lengths ยฑ 0.005 mm 2D Digital Height Gauge against Granite 2D Electronic Height Master
Reference Face Flatness & Finish Ra 0.4 ยตm Electronic Surface Profilometer Precision Surface Grinding Machine
Tool Body Core Hardness HRC 42 โ€“ 48 Rockwell C Hardness Tester Vacuum Hardened & Tempered Tool Steel
Quality Protocol

From Component Drawing to Tool on Spindle

Our ISO 9001:2015 certified 5-stage engineering protocol ensures every custom tool delivers immediate productivity from its very first machining cycle.

01

Drawing Analysis

Our tooling engineers review component 2D/3D drawings, cycle time targets, tolerance constraints, and machine spindle specs.

02

3D CAD Modeling

Tool geometry, insert pockets, chip clearance, and approach angles are modeled in Solid Edge and simulated in CAM Pro.

03

4-Axis CNC Milling

High-tensile alloy steel is CNC turned and 4-axis milled, followed by vacuum heat treatment to HRC 42โ€“48 for vibration resistance.

04

100% Metrology

100% optical verification on our Video Measuring Machine (VMM) and 2D Height Master. Complete inspection certificate generated.

05

Laser Serialization

Tool serial number, insert spec, and batch code laser marked permanently. Delivered with direct application trial support.

โš™๏ธ CUSTOM TOOLING & IMPORT SUBSTITUTION

Have a component drawing but need the right tooling?

Upload your drawing and machining requirement. Our engineering team will review the application, cycle time constraints, and tolerance requirements (up to 13-micron precision) and deliver an indigenous, high-productivity tooling solution.

โœ“ 2D Drawings (PDF, DWG, DXF)
โœ“ 3D Models (STEP, STP, IGES)
โœ“ Free Cycle Time & CPK Review
โœ“ 24-Hour Engineering Turnaround
Rapid Tooling Application Review
Direct contact with Chief Tooling Engineers
Santhoshkumar (CEO): +91 73056 13638
V. Jayakumar (Prop.): +91 93446 13638
๐Ÿ† See How We Helped Rane Win Deming Award โ†’