ISO 9001:2015 MSME ZED Bronze 30+ Years Heritage (Since 1991)
The Engineering Challenge

Background & Bottleneck

Machining complex stepped internal bores required four separate tool stations and multiple indexings, leading to high cycle times, tool change delays, and cumulative concentricity errors between bore diameters.

Q Tech Engineering Solution

The Tooling Architecture

Q Tech Products engineered a rigid, multi-insert combination boring bar that consolidated: (1) 3-step bore diameters, (2) 3 internal chamfering angles, and (3) 1 spot-facing operation into one synchronized axial feed stroke.

Quantified Production Results

Operations Consolidated
7 distinct cutting operations performed by 1 tool
Cycle Time Reduction
Machining cycle time reduced by 42% per component
Concentricity Accuracy
Total radial runout between bore steps held below 0.008 mm
Tool Magazine Space
Freed 3 tool stations on the CNC machine turret
๐Ÿ“ Request Similar Tooling Solution View Combination Boring Bars โ†’
Official Appreciation Document Rane (Madras) Limited Appreciation Letter - Q Tech Products

Click to inspect high-resolution verification letter from Rane (Madras) Limited.

CUSTOMER VERIFICATION
Rane (Madras) Limited
Automotive Steering Gear Systems

More Proven Technical Case Studies

Rane Deming Award (13ยตm) Brakes India (SECO Alt) Sri KVS (85% Cost Cut) Rane 7-in-1 Tool India Nippon Burr Free Srimukha 1-Setup
โš™๏ธ CUSTOM TOOLING & IMPORT SUBSTITUTION

Have a component drawing but need the right tooling?

Upload your drawing and machining requirement. Our engineering team will review the application, cycle time constraints, and tolerance requirements (up to 13-micron precision) and deliver an indigenous, high-productivity tooling solution.

โœ“ 2D Drawings (PDF, DWG, DXF)
โœ“ 3D Models (STEP, STP, IGES)
โœ“ Free Cycle Time & CPK Review
โœ“ 24-Hour Engineering Turnaround
Rapid Tooling Application Review
Direct contact with Chief Tooling Engineers
Santhoshkumar (CEO): +91 73056 13638
V. Jayakumar (Prop.): +91 93446 13638
๐Ÿ† See How We Helped Rane Win Deming Award โ†’