ISO 9001:2015 MSME ZED Bronze 30+ Years Heritage (Since 1991)
The Engineering Challenge

Background & Bottleneck

During PIP turning operations on automotive ignition rotor shafts, severe burr formation at shoulder junctions caused post-machining deburring bottlenecks. The customer was forced to use expensive zero-corner radius inserts which had extremely short cutting life.

Q Tech Engineering Solution

The Tooling Architecture

Q Tech Products designed a proprietary twin-edged precision toolholder body with compound cutting angles. This design enabled the use of robust, economical standard 0.2 mm and 0.4 mm corner radius inserts while completely eliminating burr push-out.

Quantified Production Results

Burr Formation
100% eliminated; zero secondary deburring required
Insert Cost
Replaced delicate zero-radius inserts with standard durable inserts
Tool Life
Insert edge life increased by 220%
Multi-Plant Adoption
Standardized across INEL plants in Hosur, Rewari, and Pondicherry
๐Ÿ“ Request Similar Tooling Solution View Custom Tool Holders โ†’
Official Appreciation Document India Nippon Electricals Limited (INEL) Appreciation Letter - Q Tech Products

Click to inspect high-resolution verification letter from India Nippon Electricals Limited (INEL).

CUSTOMER VERIFICATION
India Nippon Electricals Limited (INEL)
Automotive Electrical & Ignition Systems

More Proven Technical Case Studies

Rane Deming Award (13ยตm) Brakes India (SECO Alt) Sri KVS (85% Cost Cut) Rane 7-in-1 Tool India Nippon Burr Free Srimukha 1-Setup
โš™๏ธ CUSTOM TOOLING & IMPORT SUBSTITUTION

Have a component drawing but need the right tooling?

Upload your drawing and machining requirement. Our engineering team will review the application, cycle time constraints, and tolerance requirements (up to 13-micron precision) and deliver an indigenous, high-productivity tooling solution.

โœ“ 2D Drawings (PDF, DWG, DXF)
โœ“ 3D Models (STEP, STP, IGES)
โœ“ Free Cycle Time & CPK Review
โœ“ 24-Hour Engineering Turnaround
Rapid Tooling Application Review
Direct contact with Chief Tooling Engineers
Santhoshkumar (CEO): +91 73056 13638
V. Jayakumar (Prop.): +91 93446 13638
๐Ÿ† See How We Helped Rane Win Deming Award โ†’