ISO 9001:2015 MSME ZED Bronze 30+ Years Heritage (Since 1991)
The Engineering Challenge

Background & Bottleneck

Brakes India was utilizing expensive imported SECO half side & face milling cutters for heavy caliper slotting operations. Frequent pocket damage caused by chip wedging and shock forced the company to scrap entire cutter bodies, causing exorbitant replacement costs and 8-to-12-week overseas lead times.

Q Tech Engineering Solution

The Tooling Architecture

Q Tech Products developed a completely modular milling cutter body featuring replaceable cartridge pocket seats. If an insert pocket sustained damage during heavy slotting, the operator simply replaced the individual cartridge in minutes without scrapping the expensive main cutter body.

Quantified Production Results

Import Substitution
100% replacement of imported European SECO cutters
Tooling Life Validation
Validated across 3+ months of rigorous multi-shift production
Maintenance Savings
Pocket replacement cost reduced by over 80% compared to body scrap
Lead Time
Spare cartridges delivered locally within 48 hours
๐Ÿ“ Request Similar Tooling Solution View Modular Milling Cutters โ†’
Official Appreciation Document Brakes India Limited (TVS Group) Appreciation Letter - Q Tech Products

Click to inspect high-resolution verification letter from Brakes India Limited (TVS Group).

CUSTOMER VERIFICATION
Brakes India Limited (TVS Group)
Automotive Braking Systems

More Proven Technical Case Studies

Rane Deming Award (13ยตm) Brakes India (SECO Alt) Sri KVS (85% Cost Cut) Rane 7-in-1 Tool India Nippon Burr Free Srimukha 1-Setup
โš™๏ธ CUSTOM TOOLING & IMPORT SUBSTITUTION

Have a component drawing but need the right tooling?

Upload your drawing and machining requirement. Our engineering team will review the application, cycle time constraints, and tolerance requirements (up to 13-micron precision) and deliver an indigenous, high-productivity tooling solution.

โœ“ 2D Drawings (PDF, DWG, DXF)
โœ“ 3D Models (STEP, STP, IGES)
โœ“ Free Cycle Time & CPK Review
โœ“ 24-Hour Engineering Turnaround
Rapid Tooling Application Review
Direct contact with Chief Tooling Engineers
Santhoshkumar (CEO): +91 73056 13638
V. Jayakumar (Prop.): +91 93446 13638
๐Ÿ† See How We Helped Rane Win Deming Award โ†’