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The Engineering Challenge

Background & Bottleneck

Rotor OD turning and rear shoulder facing required transferring components between two separate CNC turning centers. This second setup doubled machine handling time, introduced clamping runout errors, and degraded concentricity between front and back surfaces.

Q Tech Engineering Solution

The Tooling Architecture

Q Tech Products engineered a custom single-setting back-turning and under-shoulder toolholder. The tool reaches behind the rotor core in the primary clamping setup, completing front turning, OD skimming, and reverse shoulder facing without unclamping.

Quantified Production Results

Machine Setups
Reduced from 2 machine setups to 1 single setup
Concentricity
True concentricity guaranteed (< 0.005 mm) by avoiding reclamping
Handling Time
Eliminated component transfer and intermediate queue inventory
Production Capacity
Effectively freed up 1 complete CNC lathe for other components
๐Ÿ“ Request Similar Tooling Solution View Special & Custom Tooling โ†’
Official Appreciation Document Srimukha Precision Products Appreciation Letter - Q Tech Products

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CUSTOMER VERIFICATION
Srimukha Precision Products
Electrical Machines & Precision Rotors

More Proven Technical Case Studies

Rane Deming Award (13ยตm) Brakes India (SECO Alt) Sri KVS (85% Cost Cut) Rane 7-in-1 Tool India Nippon Burr Free Srimukha 1-Setup
โš™๏ธ CUSTOM TOOLING & IMPORT SUBSTITUTION

Have a component drawing but need the right tooling?

Upload your drawing and machining requirement. Our engineering team will review the application, cycle time constraints, and tolerance requirements (up to 13-micron precision) and deliver an indigenous, high-productivity tooling solution.

โœ“ 2D Drawings (PDF, DWG, DXF)
โœ“ 3D Models (STEP, STP, IGES)
โœ“ Free Cycle Time & CPK Review
โœ“ 24-Hour Engineering Turnaround
Rapid Tooling Application Review
Direct contact with Chief Tooling Engineers
Santhoshkumar (CEO): +91 73056 13638
V. Jayakumar (Prop.): +91 93446 13638
๐Ÿ† See How We Helped Rane Win Deming Award โ†’